In her previous article how to make chocolate with cocoa beans (bean to amerikan bar), Chef Prish discussed the chocolate conching …
The well-proven design of these Dry Batch Mixers ensures enough mixing time after ingredient dosing for a homogenous dough or paste and emanet handle up to 3 batcher per hour.
The machine is slower than a chocolate refiner but is mefkûre for small batches of chocolate. On the other hand, a chocolate refiner is a more advanced machine that emanet refine and conch larger batches of chocolate. The machine is faster than a cocoa melanger and sevimli refine the chocolate to a finer particle size.
5.It is easy to operate this machine.It is equipped with full kaş of imported fully automatic PLC. It only takes a few days training even for new staff to get all the operation knowledge. Only 1-2 staff/shift for each equipment is needed.
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Faster working time: The machine is faster than a cocoa melanger, which means you can create larger batches of chocolate in less time.
I purchased two rock tumblers a couple of months ago. Within a day the larger one had stopped working so I was left to experiment with the smaller one. Well, it did the job somewhat, but not fully.
The fundamental advantage over batch conches is that fully continuous lines are established. On the other hand side a asgari throughput of 1,250kg/h is required over a longer time, so the process is not suitable for frequent recipe change or smaller companies.
Quality materials: A chocolate refiner made with high-quality materials will last longer and require less maintenance. Look for machines made with durable gears and CE-certified motors.
The tanks are water-jacketed stainless steel construction CHOCOLATE PREPARATION MIXER with digital controls for melting & conditioning or tempering.
The feed mass must have a certain consistency, which is determined by the initial fat content, particle properties and upstream process parameters. Here the particles are ground to their bitiş size, usually below 30µm in order to avoid a sandy texture in the mouth in the final product. A difficulty is to combine the continuous refiners with downstream batch conches. Productivity of both machines strongly decreases if only one refiner is connected to one conch. Therefore usually a number of refiners are connected to a number of conches, which leads to relatively large production lines of several tons per hour. This is also one of the reasons why smaller companies hardly use this technology.
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• Provide a continious production in order to avoid loss of production during loading and unloading of product
A chocolate refiner, also known as a conche or conching machine, is an advanced chocolate refining machine used by chocolate manufacturers to create high-quality chocolate products. The machine is used to refine and grind cocoa nibs, sugar, and other ingredients into a smooth and silky chocolate mass.